Traditional medicine

Production of interior doors. How to organize the production of steel doors from a legal point of view? Door production in Russia

People change their doors immediately after purchasing an apartment or house. New doors are installed, as a rule, to protect property, ensure the safety of the lives of people living in the apartment, and also decorate the home. Taking into account the fact that the activity of the primary and secondary markets Since the crisis, real estate has increased quite significantly, we can conclude that a business such as the production of doors has quite good prospects.

According to experts, the volume of the Moscow market metal doors annually amounts to about 50 thousand orders, with approximately 40 thousand orders being inexpensive doors costing up to 5 thousand rubles. Naturally, there are plenty of organizations operating in this market. Competition in this business is quite strong, but this indirectly indicates that there is currently no clear monopolist in the market.

It is worth noting that the production and installation of fireproof metal doors can be carried out with a certificate fire safety, installation licenses, SRO certificates. Of course, you can handle all the design yourself necessary permits, however, from the point of view of saving time, it is more advisable to contact a law firm. Receipt complete package documents will cost about 50 thousand rubles.

Advertising

Price advertising company will depend directly on the class of doors being manufactured. It will be enough to advertise economy class doors on the Internet. To advertise luxury doors, you need to place ads in construction and design magazines. One of effective methods is advertising on television channels. One of the least expensive advertising moves is to organize your own online store.

Room

After registering a company, you need to start looking for production space. To locate production facilities, it is necessary to rent a premises with an area of at least 250 square meters. m. It is worth noting that to organize this business, renting an industrial workshop is best suited. Taking into account the fact that the production of metal doors is full complex operations, the rented area must be divided into such premises as:

Head office;
Workshop for working with rolled metal;
Workshop for painting and drying doors;
Assembly shop;
Warehouse;
Toilet;
Staff quarters.

Equipment

For a metal door production plant you need to purchase the following set of equipment:

Press brake;
Metal cutting machine;
Welding equipment;
Polymerization oven;
Paint booth;
Compressor, painting guns, surface preparation complex, etc.

Staff

IN staffing table A company producing metal doors must provide positions such as:

General Director – 1 person;
Accountant – 1 person;
Economist – 1 person;
Head of production department – 1 person;
Worker – 6 people;
Driver – 2 people;
Technical staff – 2 people.

Costs and payback

The volume of capital investments for opening a plant for the production and installation of metal doors is about 5.15-5.2 million rubles, including:

Payment for the services of a law firm – 50 thousand rubles;
Purchase of equipment – 5 million rubles;
Advertising campaign – 100-150 thousand rubles.

Monthly expenses include:

Rent of space – 250 thousand rubles;
Utility bills – 80 thousand rubles;
Security – 50 thousand rubles;
Transportation and procurement costs – 100 thousand rubles.
Payroll fund – 520 thousand rubles.
Other expenses, including advertising, acquisition consumables– 100 thousand rubles.

Total: 1.1 million rubles.

It is worth noting that the volume of monthly expenses can be reduced by acquiring ownership of production space, however, the volume of capital investments will increase by approximately 20-30 million rubles.

With a monthly production of about 250 economy class doors, the estimated income will be 1.25 million rubles. Taking into account the fact that such a volume of orders will arrive only after several months of work, it can be assumed that approximate period the return on initial costs will be about 3-3.5 years.

In this article:

The popularity of interior doors among the population is comparable only to plastic windows. For both the former and the latter, demand is stable even during the economic crisis. But since interior doors serve not only a functional purpose (to open/close access to the room), but also an aesthetic one - they should look impressive and please buyers.

Even if you make doors from environmentally friendly materials (for example, solid wood), but do not give the model a presentation appearance- the business will most likely be doomed to failure.

What does the consumer like? Selection criteria

Product range– a critical decision for future production. And it should be determined taking into account consumer preferences.

Main types of interior doors:

From the array

The door leaf is made of wood lamellas (solid different breeds- from soft ones, such as pine, to hard oak and more valuable ones). The bars are spliced using glue and exposure under pressure, the canvas is sanded, calibrated and varnished, or covered with decorative finishing (for example, veneer of expensive species).

For premium doors, a more complex technology is possible: partial tinting, mosaic fusion, inlay are used, thanks to which the door leaf turns into a real work of art.

Wooden with veneer finishing

Doors of the middle price segment. The base is usually inexpensive wood in the form of boards, fastened into a frame, covered with veneer on the outside.

Various fillers are used for voids, for example, corrugated cardboard.

Laminated

When laminating, a film of different colors and textures is applied to a base frame made of chipboard or MDF. This production technology makes it possible to imitate various materials (and not only wood), but the wear resistance of such doors is the lowest among all types;

Plastic, aluminum and their various combinations

A combination of materials such as plastic and aluminum is used to equip non-residential premises(offices, medical, government, educational institutions).

According to manufacturers, trends in consumer demand can be characterized as follows: “from cheap to expensive.” Today, veneered doors are most in demand, but with a base not made of chipboard, as was the case a couple of years ago, but made of solid wood. Why?

The reasons are obvious:

reliability – interior doors are subject to quite a large load (especially if there is a child in the house). And a solid mass always outperforms a frame structure, and hardwood veneer will protect the canvas better than laminate and other film materials;
veneer is homogeneous in structure (compared to furniture panels), so it is easy to choose the most similar doors for different rooms;
naturalness of the material;
price – the cost of doors made of inexpensive wood, lined with veneer, “fits” into the category of the middle price segment (about $250), but they will last much longer than frame products. And if necessary, such doors can be restored.

Organizational form and sales channels

The legal form for a business should be chosen after first assessing the potential buyer.

Here are the options:

large wholesale - construction companies and state-owned enterprises (usually, there is a tender basis, which is quite difficult for a new player in the market to win);
concluding agreements with networks of construction markets and specialized stores;
implementation through our own retail outlets;
dealer network.

In practice, an enterprise engaged in the production of interior doors is rarely limited to one sales option - to increase sales, all available “channels” should be developed.

Therefore, the optimal organizational form there will be a legal entity - LLC (with individual entrepreneurs many construction companies and supermarkets simply do not cooperate).

The following codes must be indicated in the types of activities:

20.30.1 Production of wooden building structures and joinery;
51.53.24 Wholesale trade of other construction materials.

A license for the production of interior doors is not required. But if you plan as additional services provide installation, please note that without special permission, installation of door panels is allowed only in place of existing openings. If the project involves expansion or any other change in the opening, then an appropriate construction license is required.

Production technology of interior doors

Let's consider the full technological cycle for the production of interior doors made of solid wood with veneer cladding.

1. Production cycle begins with sawing wood (logs) on high-precision band sawmills, which ensures a minimum level of waste.

2. After – the boards go to special place– a drying complex equipped with chambers with mechanized loading. The drying process is completed by controlling the moisture content of the material.

3. Then the board is dissolved into separate bars (lamellas) of the required section. All defects are removed from the slats - material with knots, irregularities, which can affect the quality of the future door.

4. On a special splicing line, defect-free blanks are glued lengthwise into a furniture panel. The strength of the door leaf is ensured by the adhesive tenon connection of individual blanks. Glued beams are processed on four sides milling machines to the required section.

5. Gluing of lamellas along the width for the production of panels and individual door elements is carried out in vertical presses. At the stage of this operation, the perpendicular arrangement of fibers in adjacent beams is strictly controlled, which guarantees high resistance of future doors to various deformations during operation.

6. To give the load-bearing structures of the door high rigidity and stability of shape, the door leaf is covered with veneer, the production of which takes place on a separate production line.

7. To produce veneer, whole logs are used, which are pre-steamed (in a steam chamber for 3 days), and then centered and sanded on a bark trimming machine to remove the bark and bast layer.

8. Next stage - circular trimming. The log is constantly rotating, and the machine removes a thin layer of veneer from it, only 0.6 cm thick. An average log produces about 134 linear meters of veneer.

9. The veneer is then unrolled and cut into sheets. Sheets with the same fiber pattern are stacked. From these, parts are subsequently selected for the external cladding of the door.

10. To give the door special wear resistance, three layers of veneer are used (in the economical version, they are replaced with MDF or chipboard with one layer of veneer).

To do this, glue is applied on both sides middle layer sheet of veneer, and sent under a hot press. Here, at temperatures above 100 C, the middle sheet sticks tightly to the other two. After a minute and a half, the glue hardens, forming a high-strength top layer - plywood for the door leaf. This finish is made from a variety of wood species (birch, oak, beech, ash and others).

11. Veneered plywood is applied to the door leaf glued together from lamellas, and placed under a cold press for 30-40 minutes until the glue dries. Next, all components of the door structure are polished and checked for compliance in order to eliminate the presence of unacceptable gaps or differences in further assembly.

12. Next, the length/width of the product is measured. The door is sent to a machine that chamfers and cuts the edges to the specified dimensions. On the next machine, the grooves for the hinges are hollowed out.

13. A hole is cut for the door handle.

14. Then, the product is sanded and varnished and dried. All parts of the structure are assembled into one whole, equipped with fittings, packaged and sent to the warehouse.

Regulatory documents and certification of interior structures

Interior doors are not legally subject to mandatory certification, but the presence of a document confirming the quality mark and compliance with standards significantly raises the level of the manufacturer in the eyes of the buyer and forms a positive image of the company.

And in order for the doors to pass all tests, you must adhere to the recommendations and requirements specified in:

GOST 475-78 – Wooden doors. General technical conditions;
GOST 28786-90 - Wooden doors. Method for determining resistance to climatic factors;
GOST 26602.3-99 — Window and door blocks. Method for determining sound insulation;
GOST 26602.2-99 — Window and door blocks. Methods for determining air and water permeability;
GOST 26602.1-99 — Window and door blocks. Methods for determining heat transfer resistance;
ST SEV 3285-81 - Wooden doors. Reliability testing methods;
ST SEV 4181-83 - Wooden doors. Method for determining flatness;
ST SEV 4180-83 - Wooden doors. Impact test method

Raw materials for the manufacture of interior doors

In the production of interior wooden doors, you can use ready-made materials (furniture board, plywood, MDF, veneer) or blanks (edged boards, solid logs). The first option greatly simplifies the technology. The second one reduces costs and increases profits, but requires large capital investments. Therefore, only large factories focused on mass production of interior doors can afford a full technological cycle.

Medium and small businesses prefer to increase their capacity using ready-made materials as raw materials. And after the initial investment has been repaid and if expansion is possible, open a separate workshop for the production of furniture panels, veneer and other materials in close proximity to the logging site.

Premises for the production of interior doors

Basic requirements for a production workshop– dryness ( prerequisite for storing materials, products and working with wood), the presence of heating and all necessary communications, a three-phase network, access roads for transport.

The size of the workshop varies depending on the volume of production and the completeness of the technological cycle. If an enterprise for the production of doors from edged boards requires an area of at least 400 m2, then for small production from finished furniture panels 100-120 m2 will be sufficient.

heated warehouse for primary drying of wood;
production workshop;
separate room for applying paint and varnish;
a place for assembly and storage of finished products.

Estimated business plan

1. Renting premises

For the production of interior doors made of natural wood (oak, pine) with veneer cladding various breeds tree enterprise (LLC on common system taxation) rented production premises, area 450 m2.

2. Plans for production volumes

Planned production output: 800 l.m/year

Ways of implementation:

through our own warehouse store;
through a network of construction supermarkets;
on a contractual basis with construction contractors.

3. Capital costs

Equipment for the production of solid wood doors:

drying chamber – 35 thousand rubles;
band sawmill – 110 thousand rubles (Fig. 15);
tenon cutting machine for trimming lamellas and cutting tenon joints – 170 thousand rubles;
cross-cutting press – 220 thousand rubles (Fig. 16);
pneumatic press for forming a shield – 180 thousand rubles (Fig. 17);
format-cutting machine for sawing lumber – 200 thousand rubles;
milling and copying machine – 90 thousand rubles (Fig. 18);
grinding machine – 100 thousand rubles (Fig. 19);
auxiliary equipment (construction tools) – 50 thousand rubles.

Total: 1,155,000 rub.

4. Material costs for raw materials

Material costs to start production:

sawn oak – 50 m 3 * 6,500 rubles = 325,000 rubles;
glue – 500 kg * 110 rubles = 55,000 rubles;
fittings (handles, hinges, latches) – RUB 30,000.

Total: 410,000 rub.

5. Salary

To ensure production activities, it is planned to hire the following staff:

director,
accountant,
sales manager,
5 workers to service machines and assemble doors.

Payroll – 120 thousand rubles/month.

Payroll taxes (37.5%) – 45,000 rubles/month.

6. Calculation of the actual cost of production

Fixed costs (rub/year):

salary – 1,440,000;
taxes – 540,000;
rent – 500,000;
utilities - 60,000;
advertising – 120,000;
depreciation of fixed assets – 52,750
reserve fund – 54,255.

Total: RUB 2,767,005/year.

Material costs per 1 m.p. products:

edged board - 1/8 m 3 * 6500 rubles = 812.5 rubles;
glue - 0.4 kg/m 3 * 110 rub/kg = 44 rub;
frosted decorative glass – 0.3 m 2 * 1300 rubles = 390 rubles;
accessories (handles, hinges, screws, screws) – 300 rubles;
natural oak veneer 8 m 2 * 64 rubles = 512 rubles;
paint and varnish products 0.75l * 180 rubles = 135 rubles.

Total: RUB 2193.50

Product cost for 1 year of operation = (Fixed costs: Planned annual production) + Material costs for production

RUB 2,767,005/year: 800 m.p. + (RUB 2,193.5 * 800 m.p.) = RUB 1,758,258.76

7. Selling price, profit

At a cost of 1 m.p. doors at 2197.82, we calculate the selling price as follows: 2197.82 + (2197.82 * 25%) = 2747.28 rubles. Of course, the selling price is set taking into account market value and competition - this is the minimum level below which the enterprise should not fall so as not to suffer losses. Annual revenue: RUB 2,747.28 * 800 m.p. = 2,197,820 rub.

Profit: 2,197,820 - 1,758,258.76 = 439,561.24 rubles/year.

8. Profitability

Product profitability = (Profit: Cost) * 100% (RUB 439,561.24: RUB 1,758,258.76) * 100% = 25%

Project payback: 3 years, 4 months.

Doors have been manufactured for so long that sometimes one gets the impression that there is no point in introducing a new type of door to the market. But given all the new technologies, manufacturers somehow managed to create new, completely unique doors that are very different from their predecessors.

New materials are used to produce modern interior doors. Due to this, the manufacturer can safely maintain its position in the market of goods and services. Typically, people start purchasing new interior doors not during renovations, but when purchasing an apartment or house, or when directly purchasing overhaul. New doors are not only an integral part of any room, they also serve as an undoubted decoration of the apartment, and they can also perfectly divide the space between rooms.

Advantages

Interior doors have a number of advantages:

Interior doors are made from wood of various species. They are undoubtedly made only from bars high quality, which have previously been polished, calibrated and only after that they are mandatory varnished.
There is such a type as veneered doors. The production technology of such doors is that the frame is completely covered using wood veneer of a wide variety of species. Then, once everything is ready, using a press, a thin sheet of wood, the thickness of which should not exceed 3 mm, is glued onto the wooden frame. Veneer has the same pattern as natural wood.
Laminated doors are obtained by covering a wooden frame with laminated film of various textures and colors.

Market analysis

Before opening your own door manufacturing plant, you need to carry out full analysis competitors and their real capabilities. In addition, it is worth reliably assessing everything possible errors and mistakes of other manufacturing companies.

To successfully create competitive products you should follow the most important rules:

When producing interior doors, use only high quality materials
Only modern technologies should be used in production
The price category should differ from the cost of competitors, or rather, they should be lower, but in no case higher.

Room

To start producing doors according to a business plan, you need to take good care of renting a premises, the area of which should not be less than 200 sq.m. The most best options in this case, the rental of an industrial workshop is considered. It should be taken into account that the manufacture of any interior doors is a complex set of operations that always take place in stages, one after another.

In addition, the entire production workshop needs to be divided into parts, taking into account all the processes carried out for the manufacture of doors:

Cutting the required material
Drying the material
Splicing of received blanks
Destruction of defects
Drawing the desired pattern
Sanding the material
Applying a special coating or varnish
Drying the resulting product

Staff

After everything necessary for the manufacture of interior doors is ready, you should approach the question with professionalism: how to select the right qualified personnel. Any business plan for the production of interior doors provides not only mass production, but also custom production doors. Therefore, you need to hire at least two managers for this, whose task is to collect orders, they must also find ways to sell the products produced.

To service the production lines, you will need to hire appropriate personnel, which must consist of at least 8 people. In addition, your staff must have two drivers to deliver the ordered products. To take measurements and install it is worth hiring a team of four people. To solve all economic problems and conduct accounting, you will need an experienced economist and accountant.

Advertising

At the moment when you are working on drawing up a business plan for the production of interior doors, you should take care of organizing advertising promotion of your products. You can do this yourself, or use the services of agencies specializing in advertising. The amount of advertising costs will directly depend on the type and class of doors produced. If you plan to produce “economy” class doors, then you just need to post advertisements on the Internet. If you want to advertise luxury doors, then in this case you need to place information about your services in various construction and design magazines. But the most effective advertising move will be television advertising.

Expenses and income

Table with cost calculations

It is also worth noting that it is possible to significantly reduce your monthly rental costs if you purchase premises for the manufacture of doors. different types, but in this case the size of the capital investment may increase by at least 30 million rubles.

Income

It is quite difficult to say what income will be from the production of interior doors, but if you roughly calculate, then if you produce 100 doors per month, the income may reach 500 thousand rubles with a stable sales market.

Conclusion

Thus, with a correctly drawn up business plan for the production of interior doors and with strict adherence to the calculation of all business actions, everything can pay off for you in two to three years. Only if there is a permanent sales market can you say that your idea is not in vain and you will succeed. In addition, it is advisable for you to first agree with retail outlets that you will supply them with your products for further sale.

Interior doors play an important role in interior design. They not only perform their main functions, but also must have an aesthetic appearance that matches the interior. Nowadays, doors with a design idea that combine various textures and materials are in fashion. When starting such a business, you need to keep up with the times.

Market analysis

In the market for similar products, interior doors are second only to plastic windows. The supply, both from manufacturers and from importers, is sufficient, but demand is stable regardless of economic changes in the country, which makes the business of producing interior doors relevant and timely.

Registration and organization of business

The organizational and legal form of activity associated with the production of doors depends on the volume of expected production:

retail sale of small quantities, this option is feasible by opening an individual enterprise;
wholesale sales large enterprises and construction stores that require status legal entity and opening a Limited Liability Company.

In the documentation for opening your own business, you must indicate the relevant OKVED codes, A in this case these are: 20.30.1 “Production of wooden building structures and joinery”, 51.53.24 “Wholesale trade of other building materials”.

There is no need to obtain a license for this type of activity, but if you want to provide installation services, you must have a special permit for this, provided there is already an existing doorway in the room, since if it is planned to expand or change it, then a construction license is needed.

Premises and equipment

Door production is a complex technological process that requires certain production space and equipment. The premises for the workshop are usually chosen in the industrial or warehouse part of the city and must meet certain parameters:

Foundation made of concrete blocks or strip.
Walls and partitions made of foam concrete, brick or expanded clay concrete.
Double wooden or plastic windows.
The floors are concrete, the roof is insulated.

The warehouse must be equipped to ensure acceptable storage conditions (temperature, humidity). Finished products and raw materials should be stored separately. Total area the premises should be 300-700 sq. m. It is advisable to provide an area for opening your own store.

To manufacture interior doors, you will need to equip the production with the following equipment:

band sawmill;
drying chamber;
tenon cutting machine;
end splice press;
pneumatic press;
milling and copying machine;
format cutting machine;
grinding machine;
other construction equipment.

The purchase of equipment will cost approximately 1,200,000 rubles.

Raw materials and suppliers

The starting material for making doors is wood of various species, which is later transformed into doors from:

It is best to choose domestic organizations that offer lumber in bulk as suppliers of wood for its further processing, enter into an agreement with them and work closely together.

Production technology

The production process of interior doors using the example of solid wood products with veneer cladding includes the following steps:

Cutting raw materials on a band sawmill.
Drying the resulting boards under special conditions.
Sectioning boards into lamellas, removing defects (knots, unevenness, etc.).
Gluing the resulting blanks into bars along their length with their further processing on a milling machine.
Width splicing into webs in vertical presses.
Covering the canvas with veneer using glue. Veneer is made from a tree trunk, pre-prepared and scalded wood, then a thin layer of 0.6 cm is cut in a circle. 134 meters of veneer are obtained from one medium-thick log, then it is cut into sheets. To increase strength, several layers of veneer are used. In cheaper options, one layer of veneer is combined with two layers of MDF or chipboard.
Cutting the door to specified dimensions.
Cutting grooves for hinges and holes for the door handle.
Sanding, varnishing and drying the finished product.

According to the law, doors can be sold without mandatory certificates, but for the client, documents confirming the quality of the product are important; this forms an idea of the image and status of the company.

Design development

Appearance is very important in the production of such products. Even a door made of the most expensive type of wood that does not meet the high aesthetic requirements of the consumer is doomed to gather dust in a warehouse awaiting its buyer. The design must be thoughtful and adequate to modern fashion trends. To do this, you can periodically seek advice from interior designers and fashion catalogs.

Staff

Staff for efficient work door production workshop must include:

production technologist;
accountant;
shop foreman;
machine operators (2);
handyman;
repairman;
cleaning lady

If it is necessary to ship goods, loaders and drivers should be provided. If you plan to open your own store, you need to hire salespeople.

Advertising and sales

In this case, advertising is more likely to be needed to identify oneself, rather than to guarantee potential buyers. When choosing doors, a person usually focuses on the appearance-cost ratio, and not on a known or unknown company. Any advertising here is not effective enough.

Sales of products can be established in several ways:

Opening your own store, website - retail trade.
Concluding contracts with various companies - wholesale sales.

Selling your products yourself is both financially profitable and morally pleasant. The only thing is that in such a scenario it is necessary to incur additional costs - renting additional premises and recruiting staff. Selling wholesale is easier:

completed the order;
shipped;
forgot.

The cost of the doors in this case will be slightly lower, and the turnover will be higher.

Financial component of business

Door production is a relevant, but quite complex and costly activity. Purchasing equipment, renting a large premises, setting up technological process requires large financial and moral investments.

Cost of opening and maintaining

The primary costs of starting a business from scratch will be:

Total: 1,250,000 rubles.

Fixed monthly costs:

Utilities – 30,000 rubles.
Salary to employees is 150-200,000 rubles.
Rent of premises – from 40,000 rubles.

Total: from 220,000 rubles.

Amount of future income

The minimum cost of a door is 4,000 rubles.
A craftsman can make 4-5 doors per day.
The income from their sale will be 20,000 rubles per day, per month it will be 500,000 rubles, subject to sales in full.

Payback period

With proper production planning, it is possible to return all investments made in the business within 7-12 months, which is a very optimistic forecast, given the high initial costs. Thus, it is advisable to open a business for the production of interior doors from scratch if you have considerable initial capital. Over time, the investment will pay off and the business will bring good, stable income.

For a potential consumer, it is not even the manufacturer’s brand that is important, but the appearance of the finished product, its design. To better meet customer needs, attention should be paid to special attention product models, variety of assortments and colors. Don’t forget about quality: products should be beautiful, durable and wear-resistant, and service in the store should be qualified and pleasant. By following all these tips, your business will soon be worth the investment.

The article discusses the idea of creating a workshop for the production and installation of interior doors from oak lumber.

Without delving into the production technology of interior doors, it is worth noting that they come in several types.

Solid wood doors various breeds. Such doors are most often made from high-quality wooden blocks spliced together. The resulting canvas is calibrated, sanded and varnished in the required shade.
Production technology for veneered doors ( veneer doors) consists of lining a wooden frame of the required size with valuable wood veneer. In other words, a thin sheet (usually no more than 3 mm thick) of valuable wood is glued onto a solid wood or wooden frame filled with honeycomb cardboard using a press. This sheet has the same pattern and texture as natural wood.
Laminated doors They are a frame covered with a plastic laminated film of any texture and color. The price of such doors also depends on the coating application technology and its composition.

The workshop will produce:

interior doors
molded products:
clypeus;
door frame;

Sales channels

The company will not engage in independent installation of interior doors; sales of finished products will be carried out through the following sales channels:

construction organizations those involved in the renovation of apartments, offices, etc.;
retail outlets building materials;
large construction stores and hypermarkets;
detailed information about sales, read the general article on schemes for selling goods through construction stores.

Raw materials

The main raw materials for the manufacture of interior doors are:

Timber (sawlog). Price cubic meter depends on the type of wood, so the cost of oak lumber averages 6,000 rubles;
Kleyberit 303.2 brand adhesive for end splicing and splicing timber into a wooden panel. The average glue consumption is 0.16 kg/m2. The cost of a container weighing 1000 kilograms is 111,300 rubles.

Production technology

The door manufacturing process consists of the following stages:

Sawing of raw materials.
Drying the workpiece
Dissolution of unedged boards
Tenon cutting and splicing of workpieces
Cutting and calibrating defective areas.
Applying glue and splicing blanks into a wooden panel
Blade size calibration
Applying relief and drawing
9 Sanding the door covering
Application of varnish and special solution
Drying the finished product

Required equipment

Based on the above steps, the following equipment is required for the production of doors:

	Name
	Band sawmill "LP 60 Farmer"
	Drying chamber SKF-100.
	Tenoning machine MX2108A
	End splice press PSK 3100
	Pneumatic press for splicing wooden panels Elbrus 1P-100
	Format saw Griggio C 30
	Vertical milling and copying machine Italmak FR3B
	Calibrating and grinding machine SR-RP950A

Feasibility study of activities

Capital costs:

To organize a workshop, the following investments are required:

Calculation of revenue and profitability of activities

On initial stage In addition to the owner of the business, 2 carpenters work in the workshop. To calculate revenue, we will assume that the woodworking enterprise produces 50 doors per month. The average wholesale price on the market is 6,000 rubles. Consequently, the workshop's revenue will be 300 thousand rubles. Profitability of activities 30%, Return on investment 14-18 months.